Microbubble Copper Melting Kettle
Three-phase solid-liquid-gas reaction equipment for copper dissolution with intensive air and solution contact.
- 10 m³ vessel volume
- 3,000 kg maximum loading
- 80-90°C operating temperature
- 316L material-contact parts
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PRODUCT 01 · COPPER SULFATE PROCESSING
Copper Melting Kettle
& Complete Line
Microbubble copper dissolution, crystallization and solid-liquid separation equipment configured as one integrated copper sulfate pentahydrate production system.
SYSTEM OVERVIEW
From red copper
to finished crystals.
The line prepares copper-bearing raw material, dissolves copper in a sulfuric-acid solution using microbubble air contact, removes insoluble matter, cools the clarified solution for crystallization, and separates and washes the copper sulfate pentahydrate crystals.
1-10 t/dayConfigurable finished-product range*316LKey material-contact componentsTurnkeyLayout, equipment and start-up support
*Reference range from the supplied process manual. Final output depends on feedstock, chemistry, utilities and contracted configuration.PROCESS FLOW
A connected production system.
01Copper preparation
02Microbubble dissolution
03Clarification & filtration
04Forced crystallization
05Centrifugal separation
06Drying & packing
Reference installation diagram supplied with the equipment documentation. Final layout is engineered to the buyer's building, utilities and capacity.
CORE EQUIPMENT
Three machines.
One process result.
Each machine can be supplied as part of a complete production line. Materials, motor standards, controls and interfaces are confirmed during engineering.
Rotary Forced Crystallizer
Horizontal continuous crystallization equipment for controlled cooling and copper sulfate pentahydrate crystal formation.
- 2 m³ crystallizer volume
- 5,000 kg/day reference capacity
- 5.5 kW drive power
- 316L material-contact parts
Flat-Bag Centrifuge
Top-unloading solid-liquid separation equipment designed for controlled filtration, crystal washing and easy bag removal.
- 1,000 mm basket diameter
- 160 L effective basket volume
- 250 kg maximum loading
- 11 kW explosion-proof motor
EQUIPMENT IN OPERATION
See the copper melting kettle at work.
Operating footage shows the vessel and production environment. The WRT5000 reference specification uses a 10 m³ vessel, 30 kW circulation pump and 80-90°C operating range.
WRT5000 REFERENCE DATA
Copper melting kettle specifications.
- Reactor diameter
- 2,000 mm
- Reactor volume
- 10 m³
- Circulation pump
- 30 kW · 2,800 r/min
- Maximum loading
- 3,000 kg
- Operating temperature
- 80-90°C
- Reference dimensions
- 3,500 × 2,000 × 2,000 mm
- Reference weight
- 1,500 kg
- Materials
- 316L contact parts · 304 remainder
Reference technical data transcribed from the supplied WRT5000 documentation. Contract drawings and confirmed specifications govern each order.
PROJECT DELIVERY
Engineering through commissioning.
- Feedstock, chemistry and target-product review
- Process flow and equipment sizing
- Workshop layout and utility interface drawings
- Fabrication and pre-shipment inspection
- Installation guidance and operator training
REQUEST A PROPOSAL
Tell us what you
want to produce.
Share your raw material, finished product, target capacity, voltage and workshop size. Our engineers will prepare the recommended line configuration.